Showing posts with label war production. Show all posts
Showing posts with label war production. Show all posts

Monday, June 1, 2020

Working at the Elmira Knitting Mills

by Erin Doane, Curator

Elmira Knitting Mills was one of the first industries in Elmira Heights. It was founded in 1893 by five Elmira men – Matthias Arnot, Charles M. Tompkins, Harlan H. Hallock, Casper G. Decker, and William Bilbrough – for the manufacture and sale of woolen, cotton, and silk goods and garments. For 70 years, it was a major employer of hundreds of men, women, and children in the area. From the beginning, it drew in new employees with promises of steady work in a pleasant, clean, safe environment. The company was not always able to keep those promises.

Elmira Knitting Mills in Elmira Heights with employees, c. 1895
There’s no real way to know if the promise of a pleasant workplace was fulfilled. The company ran frequent help wanted ads in the local newspapers to recruit new employees. That may be a sign that it wasn’t as pleasant or clean a place to work as the company claimed. Conditions in the factory were likely similar to other textile mill at the time with stifling temperatures in the summer, loud machinery, and clouds of lint in the air that was impossible to keep out of employees’ lungs. In 1956, there were reports of noxious odors emanating from the mill property. The smells were coming from a pond next to the factory into which waste dyes used in the plant were dumped. That doesn’t seem particularly clean or pleasant.

Star-Gazette, July 16, 1956
The promise of safety is a bit easier to quantify. Over the years, various accidents at Elmira Knitting Mills made it into the newspaper. In 1895, a 14-year-old boy who had just started working at the mill that day was injured while riding in the elevator. He was looking over the edge when his head got caught between the elevator and the floor. Fortunately, a worker saw and was able to stop the elevator before he suffered more than a bad scalp wound, a broken chin, and several knocked-out teeth. In the 1910s, at least two employees cut their hands so badly on machinery at the mill that they had to have fingers amputated. In 1944, an 18 year old suffered chemical burns on his hands. That same year, a man lost two toes when his right foot got caught in an elevator. No word if it was the same elevator in which the 14-year-old was injured years before.

View inside the sewing department at Elmira Knitting Mills, c. 1900
The promise of steady work was one that was fairly easy for Elmira Knitting mills to keep during both World Wars. In 1918, the factory turned to war production. It manufactured 159,000 winter drawers and 13,000 winter undershirts for soldiers fighting in the Great War. The recession after 1920 brought hard times, but the company was able to partially overcome its financial problems by introducing the production of women’s rayon underwear. When World War II came around, the company received lucrative contacts to produce gloves, sweaters, underwear, and other clothing for the U.S. military.

Display of products of Elmira Knitting Mills, 1944
In 1945, right after the war, the plant underwent major upgrades. New sewing machines, new tables, and better lighting were added. Changes were also made in how employees worked. Better groupings of workers on single projects were made, rest periods of 10 minutes were added in mid-morning and mid-afternoon, and a public address system played music for about 15 minutes each hour. The previous staff of about 350 was reduced to 250, but production increased because of the improvements that had been made. So, for about 100 employees, work abruptly stopped being steady.

Elmira Knitting Mills, 1941
Despite the reduction in the workforce, Elmira Knitting Mills enjoyed post-war prosperity for years. In 1957, the mill manufactured 120,000 cotton garments a week including shirts, panties for women, children’s sports shirts, pajamas, and children’s bibs. It produced 25 different items in all. It sold primarily to chain stores, but also did work for the military, making over 12 million shirts for the Army, Navy, and Marines. The company did about $2.5 million in business a year.

By the early 1960s, however, business went into steep decline because of increased competition and the loss of major contract from two of the company’s large customers. In September 1963, Elmira Knitting Mills closed its doors for good.

Monday, July 11, 2016

War Production at Eclipse

by Erin Doane, curator

During World War II, the Eclipse plant in Elmira Heights was part of the United States’ “arsenal for democracy.” Eclipse started making bicycles and coaster brakes at the plant in 1895. In 1938, the company became a division of the Bendix Aviation Corp. and began the switch from producing bicycle parts and engine starters to ordnance for the war effort. Over the course of the war, Eclipse Machine Division produced anti-aircraft shells, automatic time fuzes for the anti-aircraft shells, and 20mm aircraft cannons. It also continued to make Bendix starter drives for military vehicles, as well as, aircraft magnetos and fuel injection pumps for the B-29 Super-Fortress.

Eclipse Machine Division executives, 1943
The wartime production boom created thousands of jobs in the area. In January 1940, the Eclipse Machine Division employed 715 people. Just three years later, in January 1943, it hit its peak payroll of 8,594 workers. Most areas of the country were suffering from a labor shortage with so many people serving in the military. At Eclipse, 1,249 men and 152 women had gone off to fight. 36 of them died in service. Because of the labor shortage, many of the plant’s new employees were women. In fact, there were more women working as hourly-rated employees at the plant at one time than there were men.

Eclipse employee packing fuzes in a crate, 1942
Manufacturing work had traditionally been done by men, so Eclipse officials had to recruit women for jobs that had never been open to them at the plant before. One of their campaigns to draw more women into factory work was a bit condescending. In it, various jobs at the plant were compared to typical women’s work at home. June Nolan was able to weld contact points on aircraft magneto coils because the iron was so similar to the one she used to curl her hair. Mrs. Edith Houston could bake coils in a small oven at the plant because she baked cakes back home in her own kitchen. And Mrs. James E. Hemenway could wind magneto coils even though her only vocational background was tying corsages in her florist shop.

In 1941, Eclipse opened a modern air-conditioned plant with over 200,000 square feet of manufacturing space to meet the high demand for its wartime products. Employees at the new plant built 5,000 Army mechanical time fuzes and 3,000 Navy fuzes each day. Eclipse was the first company to mass produce the intricate automatic time fuzes that exploded anti-aircraft shells at desired altitudes. Three shifts of works produced the fuzes around the clock. By the end of the war, Eclipse had produced over 23 million of them.

Eclipse plant in Elmira Heights
Automatic time fuzes produces by Eclipse
The plant also produced 600 20mm aircraft cannons each month. Eclipse contracted with the War Department in 1940 to produce the cannons. Previously, the gun had been made in France and there were only three samples of it in the United States. Engineers at Eclipse used the existing guns to reverse-engineer the pieces. They measured and drew them, acquired the types of steel and fixtures needed, then tested their designs. In 1941, it is said that golfers playing the 6th hole at the Mark Twain Golf Course often heard muffled explosions as the Eclipse engineers tested the aircraft cannon in their underground range. The final plans for the cannon were then distributed by the Army to other contractors who also produced the cannons.

Army-Navy "E" award ceremony
On September 25, 1941, Eclipse Machine Division was one of the first companies nationwide to receive the Army-Navy “E” Award. The award was presented for excellence in the production of war equipment. Eclipse was awarded four more over the course of the war – two in 1942, one in 1943, and one with four service stars in 1945. At the award presentation ceremony, the plant received an award banner to display at the facility and each employee received a pin commemorating this shared honor.

Army-Navy "E" banner
"E" award pin
The total war contracts for the Eclipse Machine Division during World War II amounted to $176,800,000, or over $2 billion today. The Elmira Heights plant produced millions of 1.1 projectiles, 23,100,000 automatic time fuses for anti-aircraft shells, 22,500 20mm aircraft cannon, 10,775,000 anti-aircraft shells, 52,000 magnetos for aircraft, and over 22,000 fuel injection pumps.

Employee catching a ride to Eclipse